CHILLERS
Heating, ventilation and air-conditioning systems regulate the comfort levels of many indoor environments. A chiller plant is a
centralized system that cools the air for a building or for a collection of
buildings and provides the air-conditioning portion of HVAC systems. According
to the federal government's Energy Star website, over 35 percent of buildings
larger than 100,000 square feet contain chiller plants.
In most process cooling applications, a pumping system
circulates cool water or a water/glycol solution from the chillers to the
process. This cool fluid removes heat from the process and the warm fluid
returns to the chillers. The process water is the means
by which heat transfers
from the process to the chillers.
Process chillers contain a chemical compound, called a
refrigerant. There are many types of refrigerant and applications depending on
the temperatures required but they all work on the basic principle of
compression and phase-change of the refrigerant from a liquid to a gas and back
to a liquid. This process of heating and cooling the refrigerant and changing
it from a gas to a liquid and back again is the refrigeration cycle.
The refrigeration cycle starts with a low-pressure liquid/gas
mix entering the evaporator. In the evaporator, heat from the process water or
water/glycol solution boils the refrigerant, which changes it from a
low-pressure liquid to a low-pressure gas. The low-pressure gas enters the
compressor where it is compressed to high-pressure gas. The high-pressure gas
enters the condenser where ambient air or condenser water removes heat to cool
it to a high-pressure liquid. The high-pressure liquid travels to the expansion
valve, which controls how much liquid refrigerant enters the evaporator,
thereby beginning the refrigeration cycle again.
There are two types of condensers used in chillers;
air-cooled and water-cooled. An air-cooled condenser uses ambient air to cool
and condense the hot refrigerant gas back down to a liquid. It can be located
inside the chiller or can be remotely located outside, but ultimately it
rejects the heat from the chiller to the air. In a water-cooled condenser,
water from a cooling tower cools and condenses the refrigerant.
The refrigeration cycle starts with a low-pressure liquid/gas
mix entering the evaporator. In the evaporator, heat from the process water or
water/glycol solution boils the refrigerant, which changes it from a
low-pressure liquid to a low-pressure gas. The low-pressure gas enters the
compressor where it is compressed to high-pressure gas. The high-pressure gas
enters the condenser where ambient air or condenser water removes heat to cool
it to a high-pressure liquid. The high-pressure liquid travels to the expansion
valve, which controls how much liquid refrigerant enters the evaporator,
thereby beginning the refrigeration cycle again.
There are two types of condensers used in chillers;
air-cooled and water-cooled. An air-cooled condenser uses ambient air to cool
and condense the hot refrigerant gas back down to a liquid. It can be located
inside the chiller or can be remotely located outside, but ultimately it
rejects the heat from the chiller to the air. In a water-cooled condenser,
water from a cooling tower cools and condenses the refrigerant.
Energy Efficiency
The Department of Energy estimates that
10 to 15 percent of the energy consumed by buildings is used for
air-conditioning. Though the efficiencies of condensing units are continuously
improved, more energy can be saved by improving distribution systems and
reducing overall plant size. A large degree of cooling is lost as air moves
through the ductwork in a building.
The faster and more efficiently air moves, the less cooling it
looses. Moving air also looses pressure to leakage in the duct system, which
requires fans to work harder to move air through the building.
Operations and
Maintenance
Another way to save energy in chiller
plants is through operations and maintenance. Today, many systems connect to
centralized controls that can automatically adjust output to maintain the most
efficient operations. Keeping mechanical units functioning at full
capacity
requires periodic maintenance, such as changing air filters or replacing belts
and gaskets.
reference :
https://www.ehow.com/info_12044133_chiller-plant.html





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